Ended up tearing some of the skin off the plug in the struggle; so i patched with a bit of smooth packing tape. Next time, I might attempt covering the entire plug in fiberglass beforehand as a way to toughen up the skin.
Anyway, I carried on with the other side, this time just using a few small dollops of glue to hold the weirs onto the plug.
I cut a few depressions with a 3/8" drill bit into the opposing flange there (marked by arrows) so that the two sides of the mold have a means of orienting themselves neatly.
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