My next step was to cut some grooves into the lateral sides of the undercarriage to receive the interior edge of a long "tennon" used to hold the piece together inside of the outer carcass:
I used a chisel to beaver out most of the material between the saw kerfs, but resorted to fabbing up a 1/4" sanding stick to smooth out the bottom surface
Here, you see a few cleats I glued up to the interior of the carcass. These will be reinforced with oak doweling
Here are all the parts: undercarriage, carcass, and two "tennons" that I hacked out of a piece of bubinga from a local hardwood store's cast-off bin
Everything together:
Here's a vid of how it works
Tuesday, January 5, 2010
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