entryway bench in reclaimed douglas fir

we wanted a bench for our entry room to keep the wall company. a plane bench and a plain wall. Sarah was happy with it and in the end that's all that really matters. The wood originated from Urban Ore...some rough 2" roughcut fir that looked like it was used in a foundation...it had a lot of concrete stuck to the sides and needed vigorous wirebrushing before the stark power of my Lee Valley Scrub plane. Originally I had tried doing some of the hard work with my thickness planer, but the neighbor complained about the noise and I was in no mood to get into a bad situation, so it was all hand tools here 75% of the time in this sort of a project is scratching your head and other body parts trying to come up with an idea on how to "design" something so simple. Lots and lots of looking at what other people do, knowing certain dimensions are almost invariant (18" is a good rule for height, give or take a thou). I suppose I could just have copied a design out right, but there are always certain factors in the way from me doing that. I like to draw and do it all the time at the office. just doodles while listening to people making noise with their mouths over speaker phones in sterile conference rooms. sometimes an idea or a shape will take hold and I will draw hundreds of variations on it...how should the legs look? How should they curve? How many curves are there? Then there's the sort of design that happens from working the material...in this case it's doug fir. the wood had a gorgeous ring density and I knew it would be pleasing once done, but while working it over with the scrub plane, it clearly would be a negotiation rather than a dictation, on how this piece was going to come together. The grain went all sorts of directions from the knots. I'm a sucker for knots. Here is how I keep track of the legs, the grain emphasizing a roundedness which will be important since these legs will be finger tennoned into the top Each step along the way increases the stakes in the project. I knew it would be important but I could not tell from my sketches on paper how I would resolve this joint in the finished piece. It took a lot of exploration with the plane, the spoke shave, a knife Turning over to work on the surface, I originally thought of this as a dished piece, cupping your posterior as you put on your shoes for whatever was next. but this is a hall bench and you don't want a cupping, cupping means you stay put, you want something to instead just be a temporary rest where you lace up, and then shove off...so a convex shape seemed to make more sense here...don't get too comfortable. various hand planes make this happen. Glue-up, each tenon split on my band saw for a wedge of some hard wood, pounded into position and making these joints for keeps I used tongue oil. It accentuates the grain and warms everything up, but also makes those wild fluctuations in the coloration of the wood more apparent. It's a matter of what you're into. I like my pizza burnt and am a little suspicious of those who dont

wood gloat!!!

Woodworking forums invariably have threads started by enthused members who just came across a good wood "score". There seems to be an unwritten rule that these threads must always be titled "Wood Gloat!!!" and while I'm not starting one on woodnet.net myself(at least not *yet* but the more I look at this the more I want to!), I thought Dad would like to know the shipment has made its way down to my Oakland garage.

From a windstorm during the Autumn of 2003 in my parent's neck of the woods, scores of trees went down. Their driveway (1 mile to the county road) had trees fallen across with great frequency. They worked with their neighbors, helmets on, and chainsaws screaming to clear the way. In the wake, a small contract logging operation milled some of the larger ones on site. Many of the hemlock planks were used to repair fencing for Mom's horse pastures. But much of the alder and doug fir was reserved in the barn. During a recent visit, Dad asked me to make a few choices for shipment back to my shop.

It almost goes without saying that there is something special about working wood from the land you grew up on. I spent 18 years among these trees. They are inked into the lore of a farm that my two intrepid parents built from the ground up in the middle of the woods. They did this when they were kids; 22 or so. I'm honored to have a part of that history sitting here in front of me in my garage...pondering what sorts of things I can make for them from it. a cabinet? a box? ideas roll and ebb. Thanks to Mom and Dad for this gift!

The longest boards are 10', no knots. most of the alder is 2x10" the fir is 1x8.


A 250 Pound package wrapped in cardboard, then tyvek, and then metal strap reinforced wood banding for good measure:



Staples didn't go too deep into the wood itself


clear vertical grain doug fir


This will be a first time for me working with the alder. it looks like it will behave really well with hand tools, so I'm looking forward

experimental silk media paginator

By way of India, Michael, and his collaborator Santosh a group of paintings on black saree to adorn our house before our tentative voyage to CLEVELAND last year. I wanted to create a paging mechanism for the work, kind of like a book.









Sarah and I brainstormed the idea a while back for the living room. The main challenge was how to create a light weight framing mechanism that can handle the forces involved. the beams are split lengthwise for the length of the painting. this slot then receives about 1/4" of fabric, and the two halves are pinched together with some brass screws.

Turned out to be pretty difficult to achieve when all you got is lap-n-plaster to mount the device to. We jammed a trimmed wine cork underneath the lower extremity of the mounting shoulder to help support the assembly when the "pages" are turned.



I tested the mechanism out in my garage, but without the weight of the cloth, still not sure how things would work out.



Project began with some reclaimed doug fir that I ripped with the band saw, shaped with the spokeshave and a sander



The blade mounting harness was also shaped from fir, using a hollowing plane from Lee Valley to get an interesting final texture to the surfaces



A drill press was essential in positioning the paging axes





I joined the shoulder support to the wall mounting bridge using a few 1/4" dowels. This whole shooting match will be attached to a dovetailed cleat affixed to the wall. Some very shallow dados help orient things

bookshelf prototype in reclaimed fir

First, hello to any of you visiting via the Unpluggedshop's blog aggregator! Mr. Luke Townsley who manages that site recently included this blog into his pipeline (along with a handful of other intriguing ones).

I hit Unplugged Shop's front page at least 3 times a day since so much cool stuff is happening there. While I read nearly all of the new blog entries, I always take close note of what Bob Rozaieski, Rob Porcaro, and Adam Cherubini are up to.

Start with the end here. I'm trying to set up our guest room as a library of sorts and am experimenting with various book shelving approaches:




Project started from recycled, old growth fir from my my favorite crustacean pit. Much work ensued removing rusty nails and getting the wood fairly true with my bench planes. The 2x12s forming the shelf planks were terribly cupped and twisted -- a real test of one's muscular stamina. The joinery itself was very simple once I decided on the approach. It's gappy even by my standards, but this is a prototype.









I wanted to minimize the 'thick-ankled' appearance of the material by tapering at the edges. A spokeshave and a scrub plane performed a majority of the shaping while a random orbit sander was invaluable during clean up some of the tool marks.



Glue up is always harried, but successful today. A rubber head hammer helped knock it into approximate squareness.



Now with a little tongue oil, ready for installation.



It's bolted to the wall via some tabs screwed/glued to the top shelf using toggle bolts:

propeller dojo

Todd E. showed up this morning to get a bit of a primer on how one might go about carving balsa propellers for these wonderful indoor/outdoor models he's been building from various kits recently.

We began by milling some stock, and marking, carving and sanding to lines. We started with two blanks and took turns switching off to keep the blades reasonably symmetrical.

Somewhere along the way, Takumi, Ling and their two beautiful daughters stopped by for levity.
















Todd wanted to attempt a freewheeling prop with a cleat much like what you see in the plastic props. Being the sucker that I am, figured "why not?" and so we cut a "cleat" into some aluminum tubing to act as a shaft for the wire...in this picture, an observant modeler might be able to see what I did wrong:




ANSWER: I cut the notch in the wrong directioN!!!! much cussing had occurred as we had glued the thing in with CyA. Todd, being the optimist had some add'l tubing that fit around the existing piece, so we cut a notch into that one in the correct direction, and then glued it into place. We'll see how it works, but now that Todd knows how to carve a propeller, I expect he will have all sorts of opportunities for trying new configurations.



The model looks like a really nice flier and just with a few practice winds, it flew "right off the board" in our garage (and into my sketching easel -- hope the leading edge spar repair goes well for ya, Todd!)

behemoth

arrived today via pleasant and adaptable gentleman FedEx agent, 378 Lbs of bandsaw joy. a large installation manual, six gallons of RedBull and a weekend where I'm not at the office all need to coincide before this thing is making delicate cuts into the wood I have in mind.



After first test run yesterday afternoon following a bunch of fussing around with feeler gauges and machine squares